Backing compound
Backing compound
Since 2017, our company proudly manufactures AUROX epoxy resin compounds, renowned for their exceptional technical attributes: impressive compressive and impact strength, minimal shrinkage, effortless mixing and pouring, uniform cavity filling, and precise curing times.
Prior to commencing the manufacturing process of our compounds, meticulous attention is given to all required components and materials. This pivotal stage plays a definitive role in upholding the unparalleled quality of our compounds. Rigorous quality control measures are applied to all raw materials, utilizing cutting-edge analysis and control technologies to ensure each component meets exacting standards.
Our team comprises highly skilled specialists boasting extensive experience and unique insights. This expertise enables us to precisely calibrate the optimal component ratios in our epoxy compounds, contributing significantly to the exceptional performance of our AUROX products.
Throughout the production of our epoxy compounds, paramount importance is placed on the mixing process. Our complete automation of the technological mixing process for all components has enabled us to minimize variations in compound indicators between batches, guaranteeing consistent quality. With total control over all technological parameters and a comprehensive understanding of all physical and chemical processes. Leveraging advanced mixing technologies, we ensure not only thorough blending but also uniform distribution of components. This critical aspect culminates in the formation of a homogeneous and stable material structure, underpinning the reliability and superior technical characteristics of our products.
At every stage of production, from component selection to final product packaging, meticulous scrutiny and optimization are facilitated through automated systems. This unwavering commitment guarantees adherence to the highest quality standards throughout our manufacturing processes.
We take immense pride in the reputation of our epoxy compounds, AUROX, as a hallmark of quality and reliability. Our relentless dedication to excellence propels us as industry leaders, continually striving to exceed expectations and deliver optimal solutions to our valued customers.
Since 2017, our company proudly manufactures AUROX epoxy resin compounds, renowned for their exceptional technical attributes: impressive compressive and impact strength, minimal shrinkage, effortless mixing and pouring, uniform cavity filling, and precise curing times.
Prior to commencing the manufacturing process of our compounds, meticulous attention is given to all required components and materials. This pivotal stage plays a definitive role in upholding the unparalleled quality of our compounds. Rigorous quality control measures are applied to all raw materials, utilizing cutting-edge analysis and control technologies to ensure each component meets exacting standards.
Our team comprises highly skilled specialists boasting extensive experience and unique insights. This expertise enables us to precisely calibrate the optimal component ratios in our epoxy compounds, contributing significantly to the exceptional performance of our AUROX products.
Throughout the production of our epoxy compounds, paramount importance is placed on the mixing process. Our complete automation of the technological mixing process for all components has enabled us to minimize variations in compound indicators between batches, guaranteeing consistent quality. With total control over all technological parameters and a comprehensive understanding of all physical and chemical processes. Leveraging advanced mixing technologies, we ensure not only thorough blending but also uniform distribution of components. This critical aspect culminates in the formation of a homogeneous and stable material structure, underpinning the reliability and superior technical characteristics of our products.
At every stage of production, from component selection to final product packaging, meticulous scrutiny and optimization are facilitated through automated systems. This unwavering commitment guarantees adherence to the highest quality standards throughout our manufacturing processes.
We take immense pride in the reputation of our epoxy compounds, AUROX, as a hallmark of quality and reliability. Our relentless dedication to excellence propels us as industry leaders, continually striving to exceed expectations and deliver optimal solutions to our valued customers.
At first glance, backing compound might seem like a straightforward matter: a bit of epoxy resin, some filler, and the necessary amount of hardener. That's how it appears, if one doesn't contemplate the required quality indicators, the stability of the resulting dispersive system over time, the curing time, and other seemingly obscure factors. In pursuit of "economy," some operators of gyratory and cone crushers opt for the cheapest compound available, which ultimately leads to longer equipment downtimes for repairs, and in some cases, failure of individual crusher components. It's worth noting that it's not always easy to discern that equipment failure occurred due to subpar compound quality.
At FINSAD Group, during the development of the AUROX backing compound, it was decided at the initial stage to conduct fundamental research aimed at answering the question of what constitutes a "good" backing compound. Here are some points addressing this question:
- 1Necessary compressive strength, determined through analysis of crusher operation and processed ore.
- 2Minimal viscosity across a wide temperature range, facilitating the filling of interstitial spaces.
- 3Sedimentation stability, ensuring consistent properties throughout the compound volume and easing preparation for compound.
- 4
Optimal curing time of the compound. On one hand, there should be sufficient time to pour the
necessary volume, while on the other hand, downtime should be minimized.
Considering these criteria individually, the task is quite simple. However, when it's necessary to achieve all parameters simultaneously, it becomes a rather complex scientific problem.
Based on this, we conducted scientific research for several years aimed at understanding all the physical and chemical processes occurring in the developed system at three stages: component mixing, prolonged storage, and the curing process.
Today, FINSAD Group is capable of developing compounds tailored to meet any customer requirements, whether it's a compound with enhanced strength (exceeding 130 MPa in compression) or a compound cured at temperatures below 0°C.